The TwisterTrac VS350E mobile vertical shaft impact (VSI) crusher from Pilot Crushtec now features a Stage V diesel engine, unlocking opportunities in regulated export markets like Europe and North America. Designed for durability, versatility, and efficiency, this updated model reduces emissions while improving operational performance, ensuring reliable crushing solutions for mining and construction applications worldwide.

How Does the Stage V Engine Improve the TwisterTrac VSI?

The new TwisterTrac VS350E is powered by the Volvo TAD1382GE Stage V engine, replacing the previous Tier 3 TAD1651GE. This 13-liter inline-six engine combines advanced fuel injection, low internal losses, and high-efficiency charging to reduce emissions, enhance combustion, and optimize fuel consumption. The Stage V engine provides higher power density, superior reliability, and lower operational costs, making the machine export-ready for stringent environmental regulations.

What Are the Design Upgrades in the Latest TwisterTrac VS350E?

Pilot Crushtec has re-engineered the machine to improve maintenance, performance, and ease of use. Key updates include:

• Integrated cooling pack with compact power pack base.

• Shorter and simplified cabling and piping, improving reliability.

• Operator panel relocated for ergonomics and efficiency.

• Hydraulic tank resized and repositioned near pumps for better balance and service access.

These refinements are based on over a decade of field experience, ensuring optimal machine performance and user-friendly operation.

Which Markets Will Benefit Most from the Stage V TwisterTrac?

Export-focused markets with strict emissions standards, such as Europe and North America, will gain the most from the Stage V TwisterTrac. Traditional markets like Australia also benefit, as customers increasingly adopt high environmental standards. Pilot Crushtec’s commitment to exporting high-performance VSI crushers ensures that operators in mining, construction, and aggregates industries can maintain productivity while meeting regulatory requirements.

Who Are the Key Technical Partners Behind the TwisterTrac Upgrade?

Volvo remains a strategic engine partner, providing technical support and guidance throughout development. Pilot Crushtec conducted factory testing and rigorous field trials with Volvo representatives to ensure seamless integration, operational reliability, and maximum efficiency. This collaboration highlights Pilot Crushtec’s commitment to quality and innovation in mobile VSI crusher technology.

How Does the TwisterTrac VS350E Maintain Efficiency in Field Applications?

The compact design and fully mobile track-mounted system allow the TwisterTrac to be repositioned quickly between sites. Robust construction ensures durability in tertiary and quaternary crushing, while optimized component layout reduces wear, energy consumption, and maintenance downtime. Users benefit from a machine capable of handling diverse applications without compromising operational efficiency.

Table 1: Key Specifications Comparison (Previous vs Stage V Engine)

Rettek Expert Views

"Upgrading VSI crushers to Stage V engines represents a significant step forward for global mining operations. Machines like the TwisterTrac VS350E demonstrate that emissions compliance and operational efficiency can go hand-in-hand. At Rettek, we observe that these improvements not only extend equipment lifespan but also reduce downtime and operating costs, reinforcing the value of investing in high-performance wear-resistant tools and parts that match the capabilities of modern crushers."

Are There Any Advantages in Maintenance and Operation?

Yes. Simplified cabling, accessible hydraulic tanks, and repositioned operator panels streamline maintenance tasks. Operators spend less time troubleshooting, and service intervals are more predictable. Combined with Stage V engine reliability, these upgrades minimize downtime and maximize productivity across multiple sites.

Table 2: Operational Benefits of the Stage V TwisterTrac

Conclusion

The Stage V TwisterTrac VS350E combines regulatory compliance, performance improvements, and operational efficiency, making it a strong contender in global mining and construction markets. Pilot Crushtec’s design refinements ensure reliable, mobile, and versatile crushing, while Rettek’s insights emphasize the importance of pairing advanced machinery with durable wear-resistant parts for long-term value. Businesses looking to expand into regulated markets will find this machine an ideal solution.

Frequently Asked Questions

Q1: Can the TwisterTrac VS350E operate in emissions-regulated markets?
Yes. The Stage V engine meets strict emissions standards for Europe, North America, and other regulated regions.

Q2: How does the new design improve operator experience?
Relocated operator panels, simplified cabling, and optimized component layout enhance usability, efficiency, and maintenance access.

Q3: What industries can benefit from the TwisterTrac VSI?
Mining, construction, and aggregates operations benefit from its versatility in tertiary and quaternary crushing applications.

Q4: How does Rettek relate to this technology?
Rettek’s wear-resistant carbide tools complement machines like the TwisterTrac, ensuring longer component life, reduced downtime, and cost savings.

Q5: Is field testing required before deployment?
Yes. Pilot Crushtec conducts thorough factory and field trials to ensure reliability and optimal performance under challenging conditions.