At Conexpo 2026, Eagle Crusher is unveiling its next‑generation Talon line of heavy‑duty crushing and stockpiling equipment, built specifically to boost productivity and reduce downtime in demanding aggregates and recycling operations. The show showcase centers on the new TalonTrax mobile crusher, TalonStack radial stockpiling conveyors, the updated UltraMax 1400‑OC crushing and screening unit, and the triple‑deck E‑Plant, all designed for improved mobility, power efficiency, and simplified operation.
What Is the Current State of the Crushing and Screening Industry?
Over the past five years, the global crushing and screening equipment market has grown steadily, driven by rising infrastructure spending and a surge in recycling volumes, especially in North America and Europe. Aggregate producers and recycling contractors now face tighter margins, increasingly strict environmental rules, and a shrinking labor pool, forcing them to run equipment harder and longer with fewer crew members on site.
Many operators report that unplanned downtime is a top cost driver, with mechanical failures, clogging, and maintenance bottlenecks slashing productivity by 15–25% in some operations. As feedstock becomes more variable (mixed C&D, lightweight concrete, and heavily contaminated material), machines that can’t adapt quickly lose output and quality, while older plants struggle to meet throughput targets without constant operator intervention.
How Do Today’s Machines Fall Short in Recycling and Aggregates?
Traditional mobile crushers often sacrifice power for mobility, making them sluggish on tough or high‑volume feeds, and they typically rely on a single power source (diesel only), limiting flexibility at electric‑ready sites or in noise‑sensitive areas. Fixed feeders, limited clearance, and hard‑to‑reach components also increase cleaning time and maintenance labor, especially when handling sticky or steel‑laden material common in recycling.
Stockpiling systems, meanwhile, are often bolt‑on afterthoughts that lack independent drive, resulting in poor material distribution, cone pile formation, and frequent rehandling to keep the next stage fed. Screening‑only units or basic jaw‑only setups can’t keep up with the need for a single machine that both crushes and screens efficiently, forcing operators to run multiple pieces of equipment and consume more fuel and space.
Why Are Traditional Solutions No Longer Enough?
Legacy portable plants are frequently oversized for the site or undersized for the job, leading to either high transport costs and regulatory hurdles or unmet production goals. Their rigid designs make it hard to adapt quickly when job specs change, and many still require multiple narrow access points for oil changes, belt changes, and impactor inspections, slowing routine maintenance.
Moreover, older material handling systems (like basic belt feeders or fixed magnets) are less effective at removing rebar, tanks, and other tramp metal, which can damage the crusher internals and increase wear part replacement frequency. Without smart material flow control, operators see inconsistent feed rates, uneven product sizing, and higher rework, which erodes profitability and makes it harder to meet specification consistently.
Is Eagle Crusher Addressing These Industry Challenges at Conexpo 2026?
Yes, at Conexpo 2026 Eagle Crusher is positioning its new Talon line as a direct response to the mobility, reliability, and efficiency demands of modern aggregate and recycling producers. The TalonTrax mobile crusher, TalonStack radial stockpiling conveyors, and next‑gen UltraMax 1400‑OC are all engineered to deliver higher uptime, simpler operation, and more flexible power options on tough job sites.
These machines are designed from the ground up to handle mixed feedstock more reliably, reduce operator workload, and simplify maintenance, directly attacking the top pain points of unplanned downtime, labor shortages, and inconsistent output quality. By integrating advanced feeders, robust material handling, and modular power options, Eagle Crusher aims to make its new equipment the standard for high‑throughput, low‑maintenance operations.
What Is the New TalonTrax Mobile Crusher?
The TalonTrax is a new heavy‑duty mobile impactor plant built around Eagle Crusher’s TalonMax (TM‑15) open‑rotor impactor, which reduces weight without sacrificing crushing power. This impactor is optimized for high reduction and consistent product sizing, even with variable feed materials typical in recycling and challenging aggregates.
TalonTrax features dual‑power operation, allowing it to run either on an onboard diesel engine or from an external genset or line power, giving operators maximum site flexibility and lower fuel costs where electricity is available. The plant is designed for rapid mobilization and setup, with a compact yet rugged footprint that supports fast transport and quick deployment.
How Does the TalonTrax Improve Material Handling and Separation?
Material feed is managed by a dual‑motor under‑crusher pan feeder with over 23 inches of discharge clearance, which helps prevent clogging and ensures smooth, consistent flow into the impactor. A reversible cross‑belt permanent magnet removes steel and tramp metal before the crusher, reducing downtime and protecting wear parts.
The TalonTrax also includes a heavy‑duty hopper that can be fed by loader or excavator, plus a grizzly bypass system that allows material to be stockpiled separately or blended back with the crushed product, giving operators better control over product quality and stockpile management. A removable discharge conveyor provides quick access for inspection and routine maintenance, minimizing machine‑down time.
Which New Stockpiling Equipment Is Eagle Crusher Introducing?
Eagle Crusher is debuting the TalonStack line of self‑propelled radial stockpiling conveyors at Conexpo 2026, starting with the TalonStack 65 model. TalonStack is designed specifically to streamline material handling in quarries and recycling facilities, improving productivity while reducing operator costs and manual labor.
These radial stackers are available in multiple configurations and sizes to match different production rates and site mobility requirements, allowing operators to choose the right reach and capacity for their specific job. The self‑propelled design lets them move independently under their own power, eliminating the need for separate tractors or tractors and reducing site congestion.
How Is the UltraMax 1400‑OC Designed for High‑Volume Applications?
The next‑generation UltraMax 1400‑OC is a portable impactor plant that combines high‑volume crushing with integrated screening versatility, making it ideal for large aggregate and recycling projects. It directs discharge material to a side conveyor at a 90‑degree angle, which simplifies material transfer and reduces the need for additional equipment.
The UltraMax 1400‑OC is shown with an optional pan feeder, which improves material distribution and helps maintain a steady feed rate into the impactor. Its updated design focuses on easier access points, simplified service procedures, and improved operator ergonomics, all aimed at reducing maintenance time and labor costs.
What Is the Role of the Triple‑Deck E‑Plant in Eagle Crusher’s 2026 Lineup?
The triple‑deck E‑Plant is Eagle Crusher’s high‑production screening/crushing system mounted on a single chassis, positioned as the industry’s only true triple‑deck solution in one pull for aggregates, asphalt, and recycling applications. It is designed to handle very high tonnages while maintaining consistent gradation and reducing the need for multiple machines on site.
At Conexpo 2026, Eagle Crusher will feature the triple‑deck E‑Plant to demonstrate its ability to crush, screen, and separate product in a single, highly mobile unit. This configuration is especially valuable for operators who need to maximize throughput on limited job sites and want to minimize transport, setup, and crew requirements.
How Does Rettek’s Wear‑Resistant Technology Fit with Eagle Crusher’s 2026 Equipment?
Rettek’s expertise in wear‑resistant carbide tools and parts directly supports the performance and longevity of crushers like the TalonTrax and UltraMax 1400‑OC. Eagle Crusher’s new impactors and feeders benefit from high‑wear components such as VSI rotor tips, HPGR carbide studs, and carbide‑tipped blades, which are among Rettek’s core product lines.
Rettek’s full in‑house control of the alloy chain — from material batching through vacuum sintering and automated welding — ensures stable, predictable wear life in aggressive applications like recycling and hard rock crushing. Operators using Rettek‑grade wear parts can expect longer intervals between changes, reduced lost production time, and lower cost per ton.
For contractors adopting Eagle Crusher’s new Talon and UltraMax platforms, pairing them with Rettek’s carbide tips, blades, and studs is a proven way to maximize up‑time and crushing efficiency, especially in applications with abrasive or mixed feedstock.
How Do Eagle Crusher’s New 2026 Machines Compare to Traditional Plants?
Below is a practical comparison of key features and benefits between traditional portable crushing setups and Eagle Crusher’s new 2026 lineup (TalonTrax, TalonStack, UltraMax 1400‑OC, and E‑Plant).
| Feature | Traditional Portable Plant | Eagle Crusher 2026 Equipment (Talon & UltraMax) |
|---|---|---|
| Primary crushing type | Often single duty (jaw or cone only) | Impact‑based with high reduction ratio |
| Power source | Diesel only | Dual‑power (diesel + external genset/line power) |
| Mobility | Trailer‑mounted, may require extra power units | Highly mobile, compact footprint, easy transport |
| Feeder type | Basic belt or apron feeder | Dual‑motor pan feeder, >23" clearance, less clog |
| Material handling option | Fixed or bolt‑on conveyors only | Integrated TalonStack radial stackers, self‑propelled |
| Screening capability | Separate screen plants common | Integrated screening (UltraMax 1400‑OC, E‑Plant) |
| Maintenance access | Tight spaces, multiple access points | Removable discharge conveyor, simplified maintenance |
| Grizzly / bypass system | Basic or optional grizzly only | Grizzly bypass for stockpiling and blending |
| Magnet / tramp iron removal | Often separate or basic | Reversible cross‑belt permanent magnet integral |
| Typical uptime (vs similar size) | 60–75% utilization in mixed feed | 80–90%+ with optimized feed and wear parts |
What Is the Step‑by‑Step Process to Adopt Eagle Crusher’s 2026 Equipment?
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Assess current operation
Review existing production rates, feedstock composition, and common bottlenecks (downtime, labor, maintenance intervals) to identify which Talon or UltraMax model best matches capacity and application needs. -
Select the right configuration
Choose the appropriate TalonTrax size, UltraMax 1400‑OC with optional pan feeder, and TalonStack radial stacker size based on site layout, output goals, and required product gradation. -
Integrate with wear parts strategy
Work with a supplier like Rettek to specify high‑wear components (carbide tips, blades, studs, and HPGR wear parts) that match the crusher’s impact energy and feed type, ensuring long life and consistent performance. -
Plan transport and setup
Use Eagle Crusher’s transport dimensions and setup guidelines to prepare the site, ensure proper power supply (diesel or electric), and plan auxiliary equipment (front‑end loaders, magnets, etc.). -
Train operators and maintenance crews
Conduct training on the new TalonTrax and UltraMax 1400‑OC controls, dual‑power operation, feeder adjustments, and TalonStack remote operation, plus best practices for inspection and preventive maintenance. -
Monitor and optimize performance
Track key metrics (tons per hour, fuel/power consumption, wear part life, downtime) and adjust feed rates, grizzly settings, and stacker positions to maximize throughput and product quality.
Can You Show Real‑World Examples of These Machines in Use?
Here are four typical scenarios where Eagle Crusher’s 2026 equipment, combined with Rettek wear parts, delivers measurable improvements.
1. Urban C&D Recycling Facility
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Problem: A recycling facility with mixed concrete, brick, and asphalt scrap struggles with clogging, frequent impactor damage, and inconsistent product size.
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Traditional practice: Running an older mobile jaw crusher with limited screening, frequent stoppages for cleaning and part replacement.
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After adopting TalonTrax + Rettek wear parts: Installed TalonTrax with dual‑power option and a TalonStack 65, using Rettek carbide tips and VSI rotor components.
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Key benefit: 22% higher throughput, 35% fewer unplanned stops, and 40% longer wear part life, reducing operating cost per ton by 18%.
2. Rural Aggregate Producer
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Problem: A small quarry struggles to meet contractor demand with an aging impactor plant and basic stockpiling, leading to long delays and rehandling.
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Traditional practice: Running a single crusher with fixed conveyors and manual stockpile management, often falling short on tonnage.
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After adopting UltraMax 1400‑OC + E‑Plant: Upgraded to UltraMax 1400‑OC with pan feeder and a triple‑deck E‑Plant, using Rettek carbide blades and high‑wear liners.
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Key benefit: 28% increase in daily output, consistent product gradation, and reduced crew size from 6 to 4 operators, cutting labor costs by 21%.
3. Heavy Civil Construction Site
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Problem: A contractor on a highway project needs to recycle old pavement and concrete on site, but mobile equipment is too slow and breakdowns delay the schedule.
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Traditional practice: Renting multiple small machines, shuttling material, and frequent mechanical failures.
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After adopting TalonTrax + TalonStack: Brought in a TalonTrax with dual‑power option and a TalonStack 65 for stockpiling, plus Rettek Joma‑style blades and carbide inserts for wear surfaces.
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Key benefit: 30% faster material processing, 45% less rehandling, and 25% lower fuel/power cost, helping the project stay on schedule.
4. Industrial Minerals Producer
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Problem: A producer of industrial rock faces high wear rates and inconsistent product sizing, increasing rejection rates and reprocessing costs.
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Traditional practice: Using a basic jaw‑screen plant with frequent impactor rebuilds and short wear part life.
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After adopting TalonTrax + Rettek HPGR studs: Upgraded to TalonTrax with optimized grizzly bypass and Rettek HPGR carbide studs on the impactor, along with Rettek carbide tips on critical surfaces.
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Key benefit: 35% reduction in rejected material, 50% longer wear life on key components, and 15% lower operating cost per ton.
Why Should Contractors and Plants Upgrade Now?
Industry trends point toward tighter margins, higher regulatory scrutiny (dust, noise, emissions), and more complex feed materials, all of which favor equipment that is more efficient, flexible, and easier to maintain. The Talon line and next‑gen UltraMax 1400‑OC from Eagle Crusher are designed specifically to meet these demands, offering higher uptime, lower cost per ton, and better product consistency.
At the same time, supply chain and labor pressures continue to favor fully mobile, compact, and operator‑friendly systems that can be redeployed quickly across multiple sites. By adopting Eagle Crusher’s 2026 equipment now, operators lock in performance advantages that compound over time through reduced fuel, labor, and maintenance costs.
For maximum return, pairing these new platforms with high‑performance wear parts from Rettek ensures that the crushing and screening components last longer and perform more consistently, turning the equipment investment into a sustained productivity gain